Identifying uncontrolled leakage, reducing cooling tower water consumption and stabilizing site reclaim
Evaluated condenser loop flow balance to detect water losses, and minimized cooling tower blowdown
The new strategy reduced freshwater demand to the site by 12%, reduced cooling tower blowdown by 81% and increased recovery rate from the reclaim system by 125%
Stabilizing the recovery for the entire year. Reclaim goals were achieved without adding risk to the question or the permit
Executive Summary
Challenge
Unstable availability of reclaimed water. Client needed to develop a new strategy to ensure stable reclaim while reducing incoming fresh water.
Barriers
Facilities staff understood each system but lacked insights into how each system impacted other systems. Additionally, the team had difficulty justifying new projects and estimating ROI, they did not have the tools to understand the impacts of each idea and were afraid to make the wrong decision.
Solution
FTD created a baseline water model to reveal low hanging fruit and identify risks, then developed a strategy based on the site boundaries and constraints to ensure that solutions increased reclaim, reduced freshwater withdrawal and maintained compliance. Solutions included a new method of operating the cooling towers.
Impact
The new strategy reduced freshwater demand to the site by 12%, reduced cooling tower blowdown by 81% and increased recovery rate from the reclaim system by 125% while stabilizing the recovery for the entire year. Reclaim goals were achieved without adding risk to the operation or the permit.
USA
12 water, wastewater, and reclaim systems
Site Water Conservation and Reclaim Strategy
Location
Project Name
Project Scale
Increased the site's internal reuse rate by 19%
Debottlenecked risks to incoming freshwater availability
Supported Strategy to Avoiding Compliance Risks
Optimized Water Management Schemes Based on Boundary Conditions and Priorities
Executive Summary
Israel
300 GPM freshwater consumption
Refinery Water Conservation Strategy
Location
Project Name
Project Scale
Stabilizing the recovery for the entire year. Reclaim goals were achieved without adding risk to the question or the permit
The new strategy reduced freshwater demand to the site by 12%, reduced cooling tower blowdown by 81% and increased recovery rate from the reclaim system by 125%
Executive Summary
Confidential Customer
The new strategy reduced freshwater demand to the site by 12%, reduced cooling tower blowdown by 81% and increased recovery rate from the reclaim system by 125%
Stabilizing the recovery for the entire year. Reclaim goals were achieved without adding risk to the question or the permit