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Facilities Risk Analysis

Risks to manufacturing reduced and capital effectively prioritized

Europe / Middle East / Asia (EMEA)

Analyzed 144 Facility Systems

Facilities Risk Analysis

Location

Project Name

Project Scale

Challenge

An aging HVM fab with over 400,000 SF of cleanroom space was experiencing an increasing number of failures impacting production. The challenge was to comprehensively understand the risks and focus ops capital where it would have the biggest impact. 144 Facility Systems were included in the scope.

Barriers

The client lacked the process and tools to uniformly assess risk across all facility systems making it difficult to prioritize issues to address.

Solution

FTD developed a process to identify which facility systems were most likely to cause an interruption to production (ITP). Leveraging subject matter experts for each facility system, FTD established questionnaires and templates that the Owner’s facility engineers completed and FTD analyzed. Systems that were at risk were further investigated at the equipment level with failure modes and effects analysis (FMEA) completed for equipment that was identified as a potential risk. The outcome of the FMEA was risk prioritization numbers and justifications that helped prioritize capital planning for the mitigation of the higher-level risks.

Impact

A creative project approach allowed cost-effective analysis, significantly reducing interruption to production risks. FTD served by adding high-value expertise and analytical capabilities and helping the Owner better understand their facility and present the findings to upper management. The ultimate result was the reduction of risks to production, protecting the bottom line.

Risk Based Asset Management

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Risk Analysis

Expertise

Services

Products

Type

Client Organization

Risk

Operations

Risk Based Asset Management

-

Risk Analysis

Expertise

Services

Products

Type

Risk

Client Organization

Operations

USA

12 water, wastewater, and reclaim systems

Site Water Conservation and Reclaim Strategy

Location

Project Name

Project Scale

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